Angle Seat Valve Sizing Guide for Industrial Pipelines

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1. The Most Important Concept: Cv (Flow Coefficient)

Cv is the number of US gallons of water at 60°F that will flow through a valve in one minute with a pressure drop of 1 psi.

Cv Value Meaning
Higher Cv More flow capacity
Lower Cv Less flow capacity

Rule: Select a valve with a Cv equal to or slightly higher than your required Cv.


2. Kinko Angle Seat Valve – Cv Values by Size

Valve Size (DN) Valve Size (inch) Port Size (mm) Cv (Water) Kvs (m³/h)
DN10 3/8″ 10 mm 4.5 3.9
DN15 1/2″ 15 mm 9.0 7.8
DN20 3/4″ 20 mm 14.0 12.1
DN25 1″ 25 mm 22.0 19.0
DN32 1‑1/4″ 32 mm 35.0 30.2
DN40 1‑1/2″ 40 mm 45.0 38.8
DN50 2″ 50 mm 70.0 60.4
DN65 2‑1/2″ 65 mm 110.0 95.0

Note: Kvs = m³/h of water at 1 bar pressure drop. Cv ≈ 1.16 × Kvs.


3. Step‑by‑Step Sizing for Liquids

Step 1: Gather Required Data

Parameter Symbol Unit Example
Maximum flow rate Q L/min or m³/h 150 L/min
Inlet pressure P1 bar 6 bar
Outlet pressure P2 bar 5 bar
Pressure drop allowed ΔP bar 1 bar
Specific gravity G (water = 1) 0.85 (oil)

Step 2: Calculate Required Cv

Formula (liquids):

Cv = Q × √(G / ΔP)

Where:

  • Q = flow rate in US gallons per minute (GPM)

  • G = specific gravity (water = 1)

  • ΔP = pressure drop in psi

Quick conversion:

  • L/min to GPM: divide by 3.785

  • bar to psi: multiply by 14.5

Step 3: Example Calculation

Given:

  • Flow rate = 150 L/min → 150 ÷ 3.785 = 39.6 GPM

  • Pressure drop allowed = 1 bar → 1 × 14.5 = 14.5 psi

  • Specific gravity = 1 (water)

Calculation:
Cv = 39.6 × √(1 / 14.5) = 39.6 × √(0.069) = 39.6 × 0.263 = 10.4

Step 4: Select Valve Size

From Kinko Cv table:

  • DN15: Cv = 9.0 (too low — not enough flow)

  • DN20: Cv = 14.0 (sufficient — 14.0 > 10.4)

Select: DN20 (3/4″)

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4. Step‑by‑Step Sizing for Gases (Compressed Air, Nitrogen)

Gas sizing is different because gases are compressible.

Step 1: Gather Required Data

Parameter Symbol Unit Example
Flow rate (standard conditions) Q m³/h or SCFM 50 m³/h
Inlet pressure (absolute) P1 bar(a) 7 bar(g) + 1 = 8 bar(a)
Outlet pressure (absolute) P2 bar(a) 6 bar(g) + 1 = 7 bar(a)
Pressure drop ΔP bar 1 bar
Gas specific gravity (air=1) G 1 (air)

Step 2: Simplified Rule of Thumb

For compressed air at 6–8 bar, the required Cv is approximately:

Cv ≈ (m³/h at standard conditions) ÷ 20

Example: 50 m³/h ÷ 20 = 2.5 Cv

Step 3: Select Valve Size

From Kinko Cv table:

  • DN10: Cv = 4.5 (sufficient for 2.5)

  • Any larger size also works but may be oversized

Select: DN10 (3/8″) or DN15 (1/2″) for margin


5. Step‑by‑Step Sizing for Steam

Steam sizing requires special consideration due to high temperature and condensate.

Step 1: Gather Required Data

Parameter Symbol Unit Example
Steam flow rate W kg/h 200 kg/h
Inlet pressure (absolute) P1 bar(a) 6 bar(g) + 1 = 7 bar(a)
Pressure drop allowed ΔP bar 0.5 bar

Step 2: Simplified Sizing Table for Steam (Saturated)

Valve Size Max Steam Flow (kg/h) at 6 bar, 0.5 bar drop
DN10 50 kg/h
DN15 100 kg/h
DN20 180 kg/h
DN25 300 kg/h
DN32 500 kg/h
DN40 700 kg/h
DN50 1100 kg/h

Step 3: Example

Flow required = 200 kg/h → DN25 (300 kg/h capacity) is appropriate.

Select: DN25 (1″)


6. Pressure Drop Verification

After selecting a valve size, verify that the actual pressure drop is acceptable.

Formula (liquids):

ΔP = G × (Q / Cv)²

Example:

  • Q = 39.6 GPM

  • Cv of DN20 = 14.0

  • G = 1

ΔP = 1 × (39.6 / 14.0)² = (2.83)² = 8.0 psi (0.55 bar)

This is less than the allowed 1 bar — acceptable.


7. Velocity Check (Important for Liquids)

High velocity can cause erosion, noise, and cavitation.

Velocity Recommendation
< 3 m/s Safe for most liquids
3 – 5 m/s Acceptable for clean liquids
> 5 m/s Risk of erosion, cavitation — upsize valve

Formula: Velocity (m/s) = (Q in m³/s) ÷ (Port area in m²)

Simplified rule: For water, if your flow rate in m³/h is more than 20 × (DN in inches), consider upsizing.

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8. Sizing for Viscous Liquids

Viscous liquids (oil, syrup, glue) require larger valves because flow is restricted.

Viscosity (cSt) Correction Factor
< 50 cSt No correction
50 – 200 cSt Multiply required Cv by 1.2
200 – 500 cSt Multiply required Cv by 1.5
> 500 cSt Multiply required Cv by 2.0+ (consult Kinko)

Example: Required Cv = 10, viscosity = 300 cSt → 10 × 1.5 = 15 Cv → choose DN25 (Cv 22) instead of DN20 (Cv 14).


9. Sizing Quick Reference Table (Water)

Required Flow (L/min) Pressure Drop (bar) Recommended Kinko Size
20 0.5 DN10
50 0.5 DN15
100 0.5 DN20
200 0.5 DN25
350 0.5 DN32
500 0.5 DN40
800 0.5 DN50
1200 0.5 DN65

*Assumes water at 20°C, specific gravity = 1.*


10. Common Sizing Mistakes

Mistake Consequence Correction
Using pipe size as valve size Valve may be oversized or undersized Calculate required Cv
Ignoring pressure drop Pump may be undersized Include ΔP in calculation
Sizing for maximum flow only Poor control at low flow Check turndown ratio
Forgetting viscosity Valve too small for thick liquids Apply correction factor
Using standard Cv for steam Inaccurate Use steam sizing table
Oversizing "to be safe" Slower response, higher cost Size correctly

11. Kinko Sizing Service

Not sure which size to choose? Kinko offers free sizing assistance.

Provide This Information We Will Recommend
Media (water, oil, air, steam, etc.) Valve size
Flow rate (L/min, m³/h, GPM, kg/h) Cv requirement
Inlet pressure Pressure drop
Outlet pressure (or allowed ΔP) Specific model
Temperature Seal material
Viscosity (if not water) Body material

Contact Kinko with your application data — we will size the valve for you.


12. Summary – Key Takeaways

✅ Cv is the key metric — higher Cv = more flow capacity
✅ Use the formula Cv = Q × √(G/ΔP) for liquids
✅ Use simplified tables for air and steam
✅ Check velocity — avoid >5 m/s for liquids
✅ Apply viscosity correction for thick fluids
✅ Don't assume pipe size = valve size — calculate first
✅ Kinko offers free sizing support — just ask

Proper sizing saves money, improves performance, and extends valve life.


13. Need Help Sizing Your Angle Seat Valve?

Kinko provides:

  • complete Cv tables for all sizes

  • free sizing consultation

  • sample valves for testing

Contact Kinko with your flow, pressure, and media — we will recommend the right size.

 

Ivan (Mobile:+86-18968769287)
          WhatsApp:+86-13579991606

Wechat:+86-18968769287

Website:www.kinko-flow.com
ZHEJIANG KINKO FLUID EQUIPMENT CO.,LTD

 

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